Transfer case friction and steel plates KIT (ITC DD295)

This “shuddering” or jerking sensation often indicates that the friction plates inside your ITC DD295 transfer case are worn out or glazed. When the plates can no longer grip effectively, torque transmission becomes inconsistent. Replacing the friction and steel plates with this kit usually resolves these drivability issues.

Yes, this kit is specifically engineered for the ITC DD295 transfer case model, which is commonly found in various Land Rover vehicles. It includes the correct sequence of inner and outer plates required for a professional rebuild.

These plates are housed within the clutch basket. Their primary job is to transmit high torque from the engine to the axles by rubbing against each other under pressure. This allows the vehicle to manage power distribution effectively between the front and rear wheels.

As a mechanic, I always recommend replacing them as a complete set. Even if the steel plates look okay, they often suffer from heat warping or microscopic glazing. Using new friction plates with old steel plates can lead to premature wear and uneven torque transmission.

Common signs include a ‘judder’ during tight turns at low speeds, slipping under heavy load, or hearing a clicking noise from underneath the vehicle. If you notice these symptoms, it is time to inspect and likely replace your ITC DD295 clutch pack.